AutoMAP Technology

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AutoMAP Technology

AutoMAP Technology

Practically, Modiﬁed Atmospheric Packaging Technology simply known as MAP does the Strong Vacuum and Flush the N₂ and CO₂ combinations as per product requirement. To achieve the Perfect MAP, Two Keys are required. First Key is High Barrier Packaging Material with Best OTR and WTR and the Second Key is the Perfect MAP Machine.

However, The Perfect MAP Machine requires a Big Capital Investment which is very hard for small and medium scale food manufacturer after Hard Covid Era. Apart from it, MAP Machine requires Dedicated Space and Skilled Manpower to operate the same.

While AutoMAP is a Revolution for Indian Food Industry as it doesn’t require any Dedicated Machine, Space and Skilled Manpower. AutoMAP is the First Ever Self Modiﬁed Atmospheric Packaging Technology that can do Vacuum and Flush the Nitrogen & Carbon Dioxide Gas without a Machine. AutoMAP comes into Sachet form so the process is very simple. Just tear the Transparent Sachet and remove the AutoMAP Sachet from inside. Then put the Food inside the High Barrier Containers and put Sachet inside the Container and Seal with High Barrier Top Film. That’s it.

Within ﬁrst 90 minutes, Oxygen inside the Container will go upto 0.01% and Nitrogen will be 70 to 80 % and Carbon Dioxide will be 20 to 30% which is more than suﬃcient to Extend the Shelf Life of major Indian Foods.

The biggest plus point with this Technology is that once AutoMAP Sachet is put inside the High Barrier Container, it work until the Package open that means it continuously remove the Oxygen and Generate Nitrogen & Carbon Dioxide. So Practically, Major Food Products are Equally Safe as Regular MAP.

AutoMAP Ingredients are 100% Food Grade and Non Toxic. No Health Hazard will be done. We have developed various size of AutoMAP Sachet according to High Barrier Tray Sizes.

Machine MAP v/s AutoMAP

Details	Machine MAP	AutoMAP
Packaging Concept	First Pack then Sell.	First Sell then Pack.
Investment	Require a Big Capital Investment for MAP Machine.	No Requirement for Big Capital Investment. Just Need Simple Tray Sealer.
Space	Require Big Factory Set Up as MAP Machine Require Dedicated Space.	No Dedicated Space is Required so it can be done at Outlet Only.
Manpower	Require High Skilled Manpower for Perfec t Packaging.	Unskilled Manpower can also do AutoMAP Without Any Training.
MAP Cost (If Produce 1 lac Trays/Year)	For 250 gms Sweets Gas Cost is 0.80, Factory Maintenance is ₹ 2.50, Interest on Capital Investment is ₹ 0.90 and Manpower Cost is ₹ 0.80 So Total is ₹ 5.00.	For 250 gms Sweets AutoMAP Cost is ₹ 5.00. No Maintenance, Depreciation and Manpower Cost.
Shelf Life of Food	Enhancement Up to 5 times than Normal Shelf Life.	20% Better than Regular MAP

Shelf Life Chart

Sr.	Products	Storage	MAP	MAP + MIP
01	Fresh Paneer	0 to 4*C	45 Days	N.A.
02	Milk Peda / Kesar Peda	Ambient	30 Days	45 Days
03	Sweetened Khoa	Ambient	30 Days	45 Days
04	Unsweetened Khoa	Ambient	15 Days	30 Days
05	Milk Cake	Ambient	45 Days	60 Days
06	Kalakand / Burfi	Ambient	30 Days	45 Days
07	Kaju Katli	Ambient	45 Days	75 Days
08	Motichur Ladoo	Ambient	30 Days	60 Days
09	Boondi Ladoo	Ambient	30 Days	60 Days
10	Besan Ladoo	Ambient	180 Days	240 Days
11	Gulab Jamun (With Syrup)	Ambient	90 Days	120 Days
12	Rasgulla (With Syrup)	Ambient	90 Days	120 Days
13	Rajbhog	Ambient	90 Days	120 Days
14	Mysore Pak	Ambient	120 Days	180 Days
15	Doda Burfi	Ambient	45 Days	60 Days
16	Soan Papdi (Pure Ghee)	Ambient	180 Days	240 Days
17	Dry Petha	Ambient	180 Days	240 Days
18	Angoori Petha	Ambient	120 Days	180 Days
19	Mewa Bites	Ambient	120 Days	240 Days
20	Chikki	Ambient	120 Days	240 Days
21	Health Bar	Ambient	120 Days	240 Days
22	Mix Khoa Sweets	Ambient	30 Days	45 Days
23	Mix Dry Fruit Sweets	Ambient	45 Days	75 Days
24	Ghevar	Ambient	240 Days	365 Days
25	Ghevar Rabdi	Ambient	120 Days	120 Days
26	Dry Cake	Ambient	90 Days	120 Days
27	Mohan Thal	Ambient	45 Days	90 Days
28	Mathura Peda / Dharwad Peda	Ambient	45 Days	90 Days
29	Jalebi (Pure Ghee)	Ambient	30 Days	45 Days
30	Moong Dal Burfi	Ambient	45 Days	90 Days
31	Sandesh	Ambient	20 Days	30 Days
32	Gujiya	Ambient	30 Days	45 Days
33	Baklava	Ambient	180 Days	240 Days
34	Khajoor Dry Fruit Ladoo / Roll	Ambient	180 Days	240 Days
35	Fafda & Gathiya (Ground Nut Oil)	Ambient	180 Days	270 Days
36	Namkeen (Ground Nut Oil)	Ambient	180 Days	270 Days
37	Veg Biriyani	0 to 4*C	45 Days	N.A.
38	Thepla / Paratha	Ambient	90 Days	120 Days
39	Samosa (Full Fry - RTE)	Ambient	07 Days	10 Days
40	Momos	0 to 4*C	60 Days	90 Days
41	Moti Pak	Ambient	30 Days	60 Days
42	Gur Gajak	Ambient	120 Days	180 Days

AutoMAP Technology